Honeywell is revolutionizing large-scale battery production with automation software

New Delhi, June 15, 2024: Honeywell (NASDAQ: HON) announced the launch of the Battery Manufacturing Excellence Platform (Battery MXP), an artificial intelligence (AI)-powered software designed to optimize gigafactory operations from day one by improving battery cell performance and accelerating facility startup for manufacturers.

For traditional stand-alone solutions, scrap rates for battery manufacturers can be as high as 30% at steady state, and even higher during the facility startup process(ii). This practice can lead to millions of dollars in wasted energy and materials as the gigafactory slowly scales up production to ensure more efficient and profitable production over the course of several years.

Battery MXP uses artificial intelligence techniques in the manufacturing process, which allows quality issues to be detected and fixed before they result in material being scrapped. The solution then uses machine learning to identify conditions that lead to quality issues and transforms this data into action-oriented insights that manufacturers can use to improve efficiency and productivity.

Delivering powerful data that can improve quality control and decision-making on the shop floor, Battery MXP is designed to help manufacturers reduce production ramp-up times, reduce startup material waste by 60%, and increase delivery speeds to meet the growing demand for lithium batteries on the database of this type.(iii)

“With Honeywell’s Battery MXP solution and its automation capabilities, we will be able to quickly and efficiently lay the foundation for our network of gigafactories.” said John Kem, president of American Battery Factory. “This solution is critical to our manufacturing operations as it allows us to reduce scrap and scale quickly, while ensuring we meet U.S. and international demand for high-quality lithium iron phosphate batteries as we prepare for the unprecedented growth expected over the next decade . “

Providing two-way traceability and genealogy, Battery MXP tracks battery cells from raw material to finished product in real time, helping to ensure product quality every step of the way. The solution also helps address other key challenges facing battery manufacturers by offering solutions for process control, workforce management and the prevention of uncontrolled battery fires. These safety features help both gigafactory operators and battery end users stay safe.

“The electrification of everyday life continues to increase global demand for high-quality lithium-ion batteries to power electric vehicles, consumer electronics and battery energy storage systems,” said Pramesh Maheshwari, president of Honeywell Process Solutions. “With more than 400 gigafactories planned to be built globally by 2030, Honeywell’s MXP battery is a key technology that enables manufacturers to maximize cell efficiency and achieve peak production much faster than traditional methods.”

Leveraging automation to support global electrification supports Honeywell’s alignment with megatrends in automation and energy transition. As a key player in the global energy transformation, Honeywell leverages its full portfolio of industrial automation, secure IoT, material handling, building automation and security solutions to help battery manufacturers bring reliable products to market as quickly as possible. how is this possible. possible to cover the forecast demand for battery cells.

Learn more about Gigafactory solutions from Battery MXP and Honeywell.