The revolutionary role of artificial intelligence in the manufacturing sector

The manufacturing sector is experiencing significant changes due to the increasing implementation of artificial intelligence (AI) in many production processes. Market.us reports that the global AI market in manufacturing is poised for rapid growth, with its value expected to increase from $3.8 billion in 2023 to $156.1 billion by 2033, representing a compound annual growth rate (CAGR) of 45%. What is driving this significant growth? AI is playing an increasingly important role in improving manufacturing efficiency, precision, and decision-making.

The Relationship Between Simulation Software and Artificial Intelligence

AI-based technology is increasingly making its way into the manufacturing industry, boosting the effectiveness of 3D simulation software. 3D simulations based on digital twins are driving efficiencies throughout the manufacturing process. The technology creates a comprehensive replica of individual processes and interactions between all machines, including robotics and collaborative robots (cobots). It allows users to test different layouts and configurations in a safe, virtual environment before deploying them in a live production environment.

AI is valuable here because it can identify errors during a simulated manufacturing process, such as part or material defects, that might otherwise go unnoticed. If these issues go undetected, they can result in the mass production of defective components, leading to costly waste and material disposal, potentially in landfills. This not only creates unnecessary expenses, but also damages the manufacturer’s environmental, social, and governance (ESG) performance.

Another benefit is that AI’s ability to instantly process large amounts of data can predict bottlenecks or inefficiencies before they occur, facilitating proactive adjustments and better decision-making. For example, it can identify an automated guided vehicle (AGV) taking an unnecessarily long route when moving pallets from a warehouse section to a production line, allowing it to implement a more efficient path.

If AGVs can get to their destination faster, this seemingly small change can have a huge impact on getting items into production and into the supply chain for final sale faster. This also has sustainable benefits for organizations due to energy savings.

AI capabilities can also be leveraged during the proposal development phase. Using AI-powered simulation software, users can quickly and easily design a more efficient manufacturing process, allowing them to share innovative new plans or ideas with colleagues or customers at the earliest possible stage.

Empowering Employees with New Skills

AI could also help bridge the skills gap in manufacturing. With the sector rapidly expanding in the US, it is estimated that 3.8 million new workers will need to be hired by 2033 to meet demand. If the talent shortage is not addressed, nearly half of these positions could remain unfilled, creating serious concerns about productivity and growth in the sector.

Historically, advanced tools and technologies in manufacturing, such as 3D simulation software and complex programming interfaces, have required skills that only specialized workers possessed. Rather than replacing human talent, AI can make it easier for more people to learn and adopt these new technologies.

AI-powered user interfaces provide intuitive, guided experiences that enable workers with limited technical knowledge to effectively use advanced tools. By correcting errors and providing explanations, AI helps accelerate the learning process for new and less experienced workers. This empowers them to take on more complex roles while supporting a culture of continuous improvement and learning throughout the organization.

A sector transformed by artificial intelligence and new technologies

The adoption of AI in the manufacturing industry is proving to have a significant impact, revolutionizing the way production is done. With forecasts indicating significant growth in the AI ​​manufacturing market, it is clear that AI will play an increasingly important role in improving accuracy and decision-making in this sector. Through integration with 3D simulation software, AI is allowing manufacturers to streamline processes, minimize waste, and innovate in ways that were previously unthinkable.

But AI’s impact goes beyond technological advances alone. The industry’s pressing skills gap, which is expected to widen in the coming years without mitigation, could be addressed by growing AI capabilities. By making advanced tools more accessible and easier to use, AI enables a broader group of workers to engage and contribute to complex manufacturing tasks. This leads to greater productivity and fosters a culture of continuous learning and development, ensuring that the broader workforce keeps up with the industry’s technological advances.

As AI continues to spread across manufacturing, its impact will only intensify. This growing trend will set the stage for smarter, more efficient, and more sustainable manufacturing practices.

Mikko Urho is CEO of Visual Components.