Stellantis implements AI-powered innovations to improve manufacturing efficiency, sustainability and workplace

Stellantis implements AI-powered innovations to improve manufacturing efficiency, sustainability and workplace

Stellantis invites suppliers and startups to propose solutions to support global manufacturing ambitions during annual Factory Booster Day
Stellantis plants around the world are implementing cloud-based digital twins, AI-powered solutions and 3D vision from previous Factory Booster Day events
Factory Booster Day 2024 (September 18) at the Mirafiori complex in Turin, Italy, brings together more than 60 partners and 93 innovations

AMSTERDAM, September 18, 2024 – Stellantis manufacturing leaders are taking on the challenge of discovering and implementing manufacturing processes that leverage employee talent, ensure product quality, increase efficiency, and enable the efficient production of vehicles and components with minimal environmental impact.

Now in its ninth year, Stellantis’ annual Factory Booster Day is a key part of driving manufacturing improvements to meet the demands of today’s industry and leverage new technologies on the shop floor. Using an Open Challenge process where plant leaders solicit ideas from suppliers and startups, Factory Booster Day is a global showcase of shop floor solutions presented by suppliers and startups through physical and virtual demonstrations.

Factory Booster Day 2024, held on September 18 at the Stellantis Mirafiori Complex in Turin, Italy, features 93 innovations on display. Over the past three years, the Stellantis production team has considered more than 300 proposals.

“We have proof that collaboration with our manufacturing partners works. Innovation and continuous improvement have reduced our transformation costs by 11%, energy consumption by 23% and quality issues by 40% since 2021,” said Arnaud Deboeuf, Stellantis Chief Manufacturing Officer. “Stellantis employees take pride in building vehicles that deliver the emotional and world-class qualities of our iconic brands. Leveraging the latest technologies, especially AI, is a significant lever to achieve the level of excellence we strive for.”

Innovations from previous Factory Booster Day events bring advances in speed and fault tolerance for cloud-based digital twins, artificial intelligence (AI), and 3D vision solutions in Stellantis manufacturing environments. Some of these innovations include:

Stellantis uses Autodesk Construction Cloud, a cloud-based platform that supports workflows across all phases of construction—from design, planning, construction, and operations. Unveiled at Factory Booster Day 2022, it enables suppliers and Stellantis to simultaneously share and simulate structural systems and interact in a “digital twin” of the manufacturing plant. Accelerating the aggregation of construction data and streamlining the collaboration process between Stellantis and its suppliers reduces “digital waste” by eliminating manual data aggregation, enabling direct visualization for all teams. It also speeds design validation. Autodesk Construction Cloud was first implemented at the Windsor, Canada, assembly plant for the STLA Large installation, and after significant cost savings, was expanded for use at the STLA Frame installation at the Sterling Heights, Michigan, assembly plant in the U.S.
The AI-driven robotics installed in several Stellantis drive plants include a three-dimensional (3D) vision system. This GuideNow innovation from Screw, The French startup uses AI and vision systems to enable robots to adjust trajectories and operations in real time to avoid potential conflicts or impacts. The system ensures better quality and reduces the lead time between powertrain assembly and installation in the vehicle. This innovation was presented during Factory Booster Day 2021.

Autonomous wheels from around.meNorwegian robotics startup, transforms existing carts and trolleys into autonomous mobile robots (AMRs). The wheels replace standard casters, automating the movement of parts or goods in factories. The technology helps increase efficiency, safety and cost savings – with minimal disruption to existing processes and material flows. wheel.me eliminates the need for expensive crawler systems, offering Stellantis flexibility and annual savings. Stellantis and wheel.me now plan to expand the technology to other plants. The innovation debuted at Factory Booster Day 2022.

Manufacturing innovations that help deliver better products, generate less waste or reduce energy consumption are key to achieving the ambitions of the Dare Forward 2030 strategic plan:

To become a net-zero carbon company by 2038, including all scopes, with single-digit percentage compensation for remaining emissions. Stellantis has achieved a greater than 20% reduction in the carbon footprint of its Scope 1 and 2 manufacturing operations since 2021.
Reducing production costs by 40% by 2030, including the implementation of automation, digital solutions and artificial intelligence.
Achieving the highest product quality through optimized defect detection and providing industry-leading customer service.

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About Stellantis

Stellantis NV (NYSE: STLA / Euronext Milan: STLAM / Euronext Paris: STLAP) is one of the world’s leading automakers committed to delivering clean, safe and affordable mobility for all. It is best known for its unique portfolio of iconic and innovative brands, including Abarth, Alfa Romeo, Chrysler, Citroën, Dodge, DS Automobiles, FIAT, Jeep_®Lancia, Maserati, Opel, Peugeot, Ram, Vauxhall, Free2move and Leasys. Stellantis is delivering on its Dare Forward 2030, a bold strategic plan that paves the way to achieving the ambitious goal of becoming a net-zero carbon mobility technology company by 2038, with single-digit percentage compensation for remaining emissions, while creating added value for all stakeholders. For more information, visit www.stellantais.com